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New product in the steam generator industry: composite cabin slightly superheated steam generator, how does it work?
Steam generators are important steam heat energy supply equipment in many industries. However, in the past, users often faced problems such as high water content in steam and excessive water volume. The advent of composite cabin micro-superheated steam generators has eliminated these pain points and become a wise choice for companies when purchasing products.
The composite cabin micro-superheated steam generator utilizes water-cooled, fully premixed planar combustion technology and a post-premixed intake method. Air and gas are fully mixed in the air mixer, rectified by the air distribution plate, and burned on the burner surface. Notably, the burner's water-cooled, fully premixed structure increases the resistance of the combustion disk, effectively preventing flameout and flashback, and extending its service life by three times.
In the normal pressure circuit, filtered water from the cold water tank flows through a circulating pump into the condenser, where it is heated and then transported to the water-cooled burner before entering the deaerator tank. Meanwhile, in the pressure-bearing section, hot water from the deaerator tank is pressurized by a booster pump and then fed into the evaporator itself. It then passes through the economizer, coils, and other components before being heated to steam.
ooking at the flue gas flow, after the gas is introduced, it is split into two paths: one for ignition and the other for mixing with air in the air mixer for combustion. The air is pressurized by a fan and then enters the air mixer, where it mixes with the gas. The high-temperature flue gas produced by the combustion of the mixed gas flows through the furnace, coil, economizer, and condenser, releasing heat and cooling it in these processes before being discharged through the chimney.
The composite chamber slightly superheated steam generator offers many advantages. It requires no inspection or certification, and can be operated manually. The boiler boasts a thermal efficiency of 101.21%, gas consumption per ton of steam per hour of ≤75 m³, steam quality of 99.07%, a maximum steam temperature of ≤230°C, nitrogen oxide emissions of ≤21 mg/m³, and a stable exhaust temperature below 50°C.
From the stable heat output in the workshop, to the continuously reduced costs on the books, to the easily met environmental monitoring data, the composite cabin micro-superheated steam generator has not only brought about a leap in production efficiency, but also an upgrade in the company's development philosophy. Choosing it means choosing to go hand in hand with high efficiency and environmental protection, ensuring that every bit of heat energy is used effectively and that every investment is converted into tangible benefits.
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The exceptionally low emissions of the compound chamber slightly superheated steam generator are primarily attributed to the innovative design of its water-cooled fully premixed burner, particularly its air chamber and premixing structure. Through precise control, the system achieves an optimal air-to-gas ratio of 10:1—a golden proportion that ensures thorough combustion. Furthermore, the burner achieves a 100% fuel combustion efficiency, meaning all combustible components are completely burned, thereby preventing the generation of pollutants such as nitrogen oxides (NOx) and carbon monoxide (CO) caused by incomplete combustion. This highly efficient and clean combustion process not only reduces environmental pollution but also enhances energy utilization efficiency. At the same time, it significantly improves operational safety for users. This represents a major breakthrough in environmentally friendly technology within the steam generator industry.
The Critical Role of Steam Generators in Douchi Production
Steam generators empower traditional techniques through technology, enabling douchi—this ancient condiment—to retain its authentic characteristics of "delicious flavor and well-balanced salinity" even in industrial production. Meanwhile, standardized control ensures consistent quality, striking a balance between tradition and modernity at every stage of the process, and allowing the rich, savory aroma of douchi to endure.
What are the characteristics of the electric steam generator?
Overall, electric heating steam generators demonstrate significant advantages in efficiency, operation, and environmental protection, making them the preferred choice for upgrading equipment in many industries today. With the deepening of green production concepts and continuous advancements in electrical technology, they are bound to play an important role in more fields, injecting strong momentum into the sustainable development of the industry.
Can steam generators be used in the catering industry?
The steam generator, with its efficient heating capacity, excellent retention of food nutrients and flavors, reliable disinfection functions, and significant energy-saving advantages, can fully meet the various needs of the catering industry in terms of cooking, safety, and cost control. It is the ideal equipment choice for the catering industry to improve efficiency and ensure quality.
Why can steam generators be used in tableware cleaning processes
In general, the steam generator has become an innovative choice for the dishwashing process due to its multiple advantages of high efficiency, cleanliness, safety in disinfection, and energy saving. It not only strengthens the food safety defense line for the catering industry but also demonstrates its irreplaceable value in cost reduction, efficiency enhancement, and green development, pushing the dishwashing process towards a new stage that is more scientific and efficient.
What is the role of the steam generator in the fabric production process？
From preprocessing to final shaping, the compound chamber slightly superheated steam generator , with its advantages of precise temperature control and high energy efficiency, has become an important driving force for upgrading the textile industry. In the future, with the continuous advancement of textile technology, this efficient and eco-friendly steam generation equipment will undoubtedly play a key role in more fabric production scenarios.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
TEL：+8613375518500
E-mail：Amos@pldboiler.com
WhatsApp:+8613375518500
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