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New product in the steam generator industry: composite cabin slightly superheated steam generator, how does it work?
Steam generators are important steam heat energy supply equipment in many industries. However, in the past, users often faced problems such as high water content in steam and excessive water volume. The advent of composite cabin micro-superheated steam generators has eliminated these pain points and become a wise choice for companies when purchasing products.
The composite cabin micro-superheated steam generator utilizes water-cooled, fully premixed planar combustion technology and a post-premixed intake method. Air and gas are fully mixed in the air mixer, rectified by the air distribution plate, and burned on the burner surface. Notably, the burner's water-cooled, fully premixed structure increases the resistance of the combustion disk, effectively preventing flameout and flashback, and extending its service life by three times.
In the normal pressure circuit, filtered water from the cold water tank flows through a circulating pump into the condenser, where it is heated and then transported to the water-cooled burner before entering the deaerator tank. Meanwhile, in the pressure-bearing section, hot water from the deaerator tank is pressurized by a booster pump and then fed into the evaporator itself. It then passes through the economizer, coils, and other components before being heated to steam.
ooking at the flue gas flow, after the gas is introduced, it is split into two paths: one for ignition and the other for mixing with air in the air mixer for combustion. The air is pressurized by a fan and then enters the air mixer, where it mixes with the gas. The high-temperature flue gas produced by the combustion of the mixed gas flows through the furnace, coil, economizer, and condenser, releasing heat and cooling it in these processes before being discharged through the chimney.
The composite chamber slightly superheated steam generator offers many advantages. It requires no inspection or certification, and can be operated manually. The boiler boasts a thermal efficiency of 101.21%, gas consumption per ton of steam per hour of ≤75 m³, steam quality of 99.07%, a maximum steam temperature of ≤230°C, nitrogen oxide emissions of ≤21 mg/m³, and a stable exhaust temperature below 50°C.
From the stable heat output in the workshop, to the continuously reduced costs on the books, to the easily met environmental monitoring data, the composite cabin micro-superheated steam generator has not only brought about a leap in production efficiency, but also an upgrade in the company's development philosophy. Choosing it means choosing to go hand in hand with high efficiency and environmental protection, ensuring that every bit of heat energy is used effectively and that every investment is converted into tangible benefits.
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From the stable heat output in the workshop, to the continuously reduced costs on the books, to the easily met environmental monitoring data, the composite cabin micro-superheated steam generator has not only brought about a leap in production efficiency, but also an upgrade in the company's development philosophy. Choosing it means choosing to go hand in hand with high efficiency and environmental protection, ensuring that every bit of heat energy is used effectively and that every investment is converted into tangible benefits.
The intelligent control system of the composite chamber micro-superheated steam generator enables integrated and precise control of water, air, and power supply. This eliminates the resource waste associated with manual operation of traditional equipment, reducing steam consumption to as low as 75 Nm³/h per ton. This significantly reduces costs and makes the composite chamber micro-superheated steam generator a key driver for cost reduction and efficiency improvement in the oil extraction industry. Furthermore, the composite chamber micro-superheated steam generator can also be used in the degumming and bleaching processes of oil extraction plants, accelerating the separation of phospholipids from oil, reducing the use of chemical reagents, reducing residual impurities, and improving the light transmittance of the finished oil.
The composite cabin micro-superheated steam generator ensures a stable supply of paper in a more environmentally friendly and efficient way. It also allows us to enjoy the convenience of school supplies while contributing invisible strength to protecting the green environment and promoting sustainable industrial development.
The Role of a Composite Chamber Micro-Superheated Steam Generator in the Ironing Process
In general, the composite cabin micro-superheated steam generator, with its high steam dryness, high thermal efficiency, and rapid steam output, significantly improves ironing quality, reduces energy consumption, and improves work efficiency during the ironing process, bringing efficient and high-quality solutions to the ironing field.
What are the advantages of steam generators when cleaning medical textiles?
Furthermore, the generator is easy to operate and safe and reliable. It features an intelligent control system that adjusts steam temperature, pressure, and flow rate via the Internet of Things. Multiple safety protection devices ensure stable operation, reducing maintenance costs and potential safety hazards. Regarding environmental performance, its nitrogen oxide emissions are ≤20mg/m³, far exceeding national environmental standards and contributing to a green medical environment.
The Role of the Steam Generator in the Washing Process
The composite chamber slightly superheated steam generator, with its 230°C high temperature and 100% dryness, delivers deep cleansing and highly effective sterilization. Whether for daily household laundry or commercial batch washing, it balances fabric protection with ecological responsibility while ensuring effective cleaning. It has become an irreplaceable core device in modern laundry scenarios, providing a dual impetus for clean living and green development.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
TEL：+8613375518500
E-mail：Amos@pldboiler.com
WhatsApp:+8613375518500
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