Why Industrial Parks Need Steam Generators

Industrial processing links often face prominent problems such as efficiency bottlenecks, excessive energy consumption and safety hazards. The  compound chamber slightly superheated steam generator can accurately solve these pain points and become a key equipment for production upgrades in industrial parks.

Solve the problem of processing efficiency and precision

During metal heat treatment, traditional equipment experiences slow heating and large temperature fluctuations, resulting in uneven workpiece hardness and low yield rates. The PLD-iPower 2.0 energy-saving control system for the compound chamber slightly superheated steam generator  can achieve ±0.01 MPa pressure fluctuation control and a maximum temperature of 230°C. This allows for rapid heating of metal workpieces to the critical quenching point while maintaining a stable temperature, minimizing deformation during the bearing steel quenching process.

In the heating process of chemical reactors, traditional steam supply lags can easily lead to incomplete reactions. This generator's 28-second cold start feature allows for real-time response to the reactor's dynamic steam demand, improving the conversion rate of chemical raw materials.

Resolving high energy consumption and environmental requirements

The electroplating industry has long relied on electric heating tubes for pickling tank heating, resulting in high energy consumption. The  compound chamber slightly superheated steam generator  achieves a thermal efficiency of 101.21%, and the water-cooled, fully premixed burner achieves a 100% burnout rate, keeping NOx emissions ≤20mg/Nm³ and CO emissions close to zero. This meets the strictest environmental limits in industrial parks and avoids production downtime due to excessive emissions.

Save costs and improve layout flexibility

The  compound chamber slightly superheated steam generator  is relatively compact and can be installed close to the steam needs of different production workshops, eliminating the need for long steam pipelines. This feature not only significantly reduces steam loss during pipeline transmission, but also significantly reduces steam pipeline construction costs and subsequent maintenance expenses, allowing industrial parks to have greater flexibility in equipment layout and further adapt to diverse production scenarios.

Eliminate safety hazards to ensure continuous production

Traditional boilers have large water volumes and high pressures, posing explosion risks. However, the compound chamber equipment utilizes an international safety design. The fully pressurized system's enclosed water capacity meets national standards and is equipped with over 40 intelligent protection devices. This ensures efficient and stable operation while fundamentally preventing leaks, over pressure, and other accidents. In processes requiring continuous steam supply, such as electronic component cleaning, the system can operate uninterrupted 365 days a year, completely eliminating the production losses associated with frequent downtime and maintenance associated with traditional equipment.