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Common Faults and Troubleshooting of Electric Steam Generator
An electric steam generator is a device that converts electrical energy into heat energy to generate steam. Due to the complex structure of the electric steam generator, some failures often occur during use. Below I will introduce some common electric steam generator failures and their troubleshooting methods.
First, the water supply system of the electric steam generator may be malfunctioning. Common problems include insufficient water supply, abnormal water levels, leaking water supply valves, etc. The solution is to check whether the water supply pipe is blocked, clean the valve and filter, and ensure the smooth flow of water supply.
Secondly, the combustion system of the electric steam generator may malfunction. Common problems include unstable combustion, noise during combustion, incomplete combustion, etc. The solution is to check whether the fuel supply is normal, clean the burner and nozzle, adjust the gas pressure and intake air volume, and ensure stable combustion.
In addition, the steam discharge system of the electric steam generator may malfunction. Common problems include poor exhaust, excessive exhaust temperature, etc. The solution is to check whether the exhaust pipe is blocked, clean the exhaust valve and pipe, adjust the exhaust temperature, and ensure the smooth discharge of steam.
Finally, the automatic control system of the electric steam generator may also malfunction. Common problems include automatic shutdown, automatic startup failure, etc. The solution is to check whether the power supply is normal, check whether the circuit connection is good, repair or replace the faulty sensor and controller, and ensure the normal operation of the automatic control system.
In short, the common faults of electric steam generators include water supply system faults, combustion system faults, steam discharge system faults and automatic control system faults. For different faults, we can take corresponding troubleshooting methods to repair the electric steam generator and ensure its normal operation.
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What are the models of steam generators?
Selecting the appropriate steam generator model requires comprehensive consideration of multiple factors, including the pressure requirements of the application scenario, fuel supply conditions, and steam output capacity. Whether meeting the high-specification demands of large-scale industrial production or providing convenient operation for smaller facilities, suitable models can be found to deliver stable and efficient steam support for production operations across various industries.
What food industries can steam generators be used in?
The composite chamber micro-superheated steam generator plays a vital role in food industry processes such as steaming, sterilization, drying, baking, and puffing. With its high efficiency, energy savings, and precise temperature control, it helps food enterprises enhance product quality and production efficiency.
What are the typical applications for steam generators?
Feed Processing: Steam is used for conditioning prior to feed pelleting to soften raw materials and eliminate pathogens such as Salmonella, while facilitating pellet formation. Steam-conditioned feed pellets achieve optimal hardness, resist disintegration, and enhance livestock digestion and absorption rates. In large-scale feed mill production lines, steam generators typically operate in tandem with pelletizers and coolers.
What is the function of a steam generator during wheat drying?
Finally, enhanced adaptability boosts flexibility. The steam generator can flexibly adjust steam output based on wheat moisture content and batch size, accommodating various models of continuous or batch dryers. This meets the diverse needs of both large-scale farming operations and smallholder farmers' decentralized drying requirements, providing stable pre-treatment assurance for grain storage and processing.
The Role of Steam Generators in Preserved Fruit Production
It can be said that steam generators, by providing clean, stable, and controllable thermal energy throughout the entire production process of candied fruits, serve as the core equipment that ensures consistent product quality and enhances production efficiency.
Principle of Composite Chamber Slightly Superheated Steam Generator
This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
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E-mail：Amos@pldboiler.com
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