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Reasons why steam generators replace traditional boilers in grape juice production


Grape juice, as a popular beverage, occupies an important position in the beverage market with its rich and mellow fruity aroma and sweet and sour taste. Grape juice is rich in vitamins, minerals and antioxidants. It can not only provide rich nutrition for the human body, but also has certain health benefits, and is deeply loved by consumers.

In the production process of grape juice, steam is used throughout many key links, such as raw material cleaning, sterilization, fermentation temperature control, and concentration and evaporation. Nowadays, traditional boilers are gradually being replaced by steam generators and becoming the new favorite in the industry. There are many deep-seated reasons behind this.

Steam generators have the significant advantage of high efficiency and energy saving. The thermal efficiency of advanced steam generators can reach over 102 %, while the thermal efficiency of traditional boilers is usually only around 90 % -95 %. Steam generators can quickly and flexibly adjust steam output according to the actual needs of grape juice production.In terms of safety performance, steam generators are far superior to traditional boilers. They are generally equipped with multiple safety protection devices and monitor more than 40 items of the whole machine. Once an abnormality occurs, the equipment will automatically shut down immediately. In addition, the working pressure of the steam generator is relatively low, and the probability of major safety accidents such as explosions is greatly reduced. In contrast, traditional boilers are relatively weak in safety protection and have major safety hazards.

From the perspective of equipment installation and operation, steam generators also have obvious advantages. Traditional boilers are large in size, take up a lot of space, and require complex infrastructure and a lot of pipe laying work during installation , which is very costly . Steam generators are compact in structure and small in size, and can be flexibly installed according to the actual layout of the production site. The installation process is simple, which can save a lot of time and cost. At the same time, steam generators are easy to operate, and operators can master them after simple training, while traditional boilers are complicated to operate and require professional boiler operators to operate and maintain.

At a time when environmental protection requirements are becoming increasingly stringent, steam generators meet the needs of the times. Their combustion process is clean, producing very few pollutants, and nitrogen oxide emissions are less than 30mg/m³, which meets national environmental protection standards.

In general , steam generators have shown excellent performance in terms of energy saving, safety, installation, operation and environmental protection. This is why they can gradually replace traditional boilers and become the preferred steam supply equipment for many companies in the grape juice production process.

 

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