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What are the functions of steam generator in non-woven process?


Non-woven fabric is a kind of fabric that does not require spinning and weaving. With its light weight, moisture-proof, breathable, flexible, flame-retardant, and biodegradable properties, it has been widely used in many fields. In the medical and health field, it is an important raw material for masks, surgical gowns, and disinfectant wipes; in daily life, shopping bags, storage boxes, rags and other items all have it involved; in the agricultural field, it can be used for crop covering, seedling substrate, etc.; in addition, it also plays an important role in industrial filtration, automotive interior and other fields.

Steam generators play an indispensable role in the production process of nonwovens.

First, it provides a stable heat source for the heating and shaping of non-woven fabrics. After the non-woven fabric is formed, it needs to be heated to make the fibers more firmly bonded to ensure the dimensional stability and shape accuracy of the product. The steam generated by the steam generator can evenly heat the non-woven fabric, making the shaping process more efficient.

Second, the steam generator plays a key role in the drying process of non-woven fabrics. During the production process, non-woven fabrics may contain a certain amount of moisture. If they are not dried in time, it will affect the subsequent processing and product quality. The heat of steam can quickly evaporate the moisture, improve the drying efficiency, and ensure that the drying degree of non-woven fabrics meets the production requirements.

Third, the steam generator can help the bonding process of non-woven fabrics. The production of some non-woven fabrics requires the use of materials such as hot melt adhesives to bond the fibers together. Steam can heat the bonding material to a suitable melting state, enhance the bonding effect, and make the layers of non-woven fabrics more tightly bonded.

Fourthly, the steam generator can also be used for cleaning and disinfection of equipment. Before and after production, steam cleaning and disinfection of relevant equipment can effectively remove dirt, impurities and microorganisms on the surface of the equipment, ensure the hygiene of the production environment, and avoid contamination of non-woven products. ​In short, steam generator plays a vital role in many links of non-woven fabric production. Its stable operation ensures the production quality and efficiency of non-woven fabrics, and lays a solid foundation for the wide application of non-woven fabrics in various fields.

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Can the composite cabin micro-superheated steam generator be started and stopped with one button?

In practical applications, the one-button start-stop function allows the composite chamber micro-superheated steam generator to be used in many industries. In the food processing industry, the steam supply needs to be frequently started and stopped during the production process. The equipment can respond quickly to ensure the continuity and quality stability of food processing. In the chemical industry, the complex production process has extremely high requirements for the timeliness and stability of steam supply. The one-button start-stop function combined with stable steam output effectively guarantees the smooth progress of chemical production.


What are the functions of steam generator in non-woven process?

In short, steam generator plays a vital role in many links of non-woven fabric production. Its stable operation ensures the production quality and efficiency of non-woven fabrics, and lays a solid foundation for the wide application of non-woven fabrics in various fields.


Does the composite cabin micro-superheated steam generator require a boiler worker?

The water volume range of the composite cabin micro-superheated steam generator meets national standards, so according to regulations, it is not necessary to equip professional boiler workers. However, this does not mean that safety control can be ignored. The dual protection of automated monitoring and protection devices and standardized operating procedures, combined with regular maintenance by trained personnel, can truly achieve a safe and efficient operation mode of "technology replacing manual monitoring". Only by deeply combining regulatory requirements with actual management can we build a solid safety line for industrial production while releasing the convenience advantage of the equipment .


the composite cabin micro-superheated steam generator need to use pure water ?

In many industrial applications, such as electroplating and disinfection, the purity of steam is extremely high. If the steam contains impurities, it may have an adverse effect on product quality and even bring safety hazards. Using pure water as the working medium can ensure that the slightly superheated steam generated meets the process requirements of related industries. Therefore, in order to ensure the efficient operation of the composite cabin micro-superheated steam generator, extend the service life of the equipment and meet the steam quality requirements, the use of pure water is an indispensable choice.


The role of steam generator in freeze-drying production

The function of the steam generator is also reflected in the equipment cleaning and sterilization process. During online cleaning (CIP), the high-temperature steam temperature can reach 121°C, the pressure is maintained at 0.2-0.3MPa, and it is continuously flushed for 15-30 minutes, which can effectively remove residual materials and dirt in the equipment; during online sterilization (SIP), saturated steam at 134°C and 0.3MPa is continuously applied for more than 45 minutes, which can achieve a 99.99% killing rate for heat-resistant microorganisms such as thermophilic Bacillus stearothermophilus, ensuring that the equipment is in a clean and sterile state, meeting the strict production hygiene standards of pharmaceuticals and other products, and ensuring product quality and safety.


Characteristics of Micro-superheated Steam Generator in Composite Cabin

The composite cabin micro-superheated steam generator not only provides enterprises with a powerful tool for reducing costs and increasing efficiency, but also becomes a key engine for promoting the transformation of industrial production to sustainable development with its environmental protection performance far exceeding industry standards. With the continuous iteration of technology and the continuous expansion of application scenarios, this innovative equipment will surely release its potential in more fields and inject strong momentum into the green and intelligent process of industrial production.