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The key role of steam generators in foam production
In foam production, steam generators play a key role in heating, pressure control, and activating the foaming agent. Whether foaming is done in a steamer or directly in a molding machine, high-temperature steam quickly transfers heat, softening the raw materials, creating favorable conditions for foaming and improving efficiency. Pressure control creates a stable environment, ensuring even distribution and full expansion of the raw materials, and avoiding uneven product density. Furthermore, steam promotes the decomposition and expansion of the foaming agent, forming uniform bubbles and ensuring product performance.
The composite cabin micro-superheated steam generator offers significant advantages. It utilizes a once-through heat exchange structure, integrates multiple advanced technologies, and features an energy-saving control system, enabling cascaded heat exchange and multi-stage circulation in the waterway. The burner has been upgraded to a water-cooled, premixed type, offering enhanced safety and a combustion efficiency of 101.21%. It can operate stably at a low load of 25%, extending its lifespan by three times, and is exceptionally environmentally friendly, with nitrogen oxide emissions ≤21mg/m³ and CO levels approaching zero.
The system delivers stable, controllable, and slightly superheated steam, achieving a saturated steam dryness of up to 99.07% and a superheat temperature of 230°C, meeting stringent production requirements. The fully automated energy-saving control system offers stepless power adjustment from 25% to 100%, with gas consumption per ton of steam as low as 75 m³/h and only 70 m³/h at 100°C high-temperature return water, significantly reducing energy costs.
Thanks to its outstanding technological innovation, the composite cabin micro-superheated steam generator has achieved comprehensive breakthroughs in steam quality, energy-saving efficiency, operational stability and environmental protection performance. It can not only meet the stringent requirements of foam production for steam, but also significantly reduce energy consumption costs and improve production efficiency. It provides strong equipment support for the high-quality development of the foam manufacturing industry and has become an important force in promoting technological upgrading in the industry.
Related News
In which industries can "slightly superheated steam" be applied?
The compound chamber slightly superheated steam generator, with its unique advantages, brings about production transformation for various industries, promoting the development of the industry towards efficiency, quality, and environmental protection.
What is the role of steam generator in vitamin processing?
With core functions such as precise temperature control, efficient sterilization and low-temperature concentration, steam generators run through the entire process of vitamin processing. They can not only ensure product activity and purity, but also improve production efficiency. They occupy an indispensable and key position in the large-scale, high-quality production of the vitamin industry.
Vitamin C extraction: From fermentation to finished product, the key role of steam generators
From raw material sterilization and fermentation temperature control to concentration and drying and equipment cleaning, the steam generator provides a stable heat source throughout the entire vitamin C extraction process, silently supporting each step of the process, allowing industrially extracted vitamin C to be produced efficiently and stably, bringing us health benefits. Next time you pay attention to vitamin C, you might as well think about the "contribution" of the steam generator behind it.
Understanding the difference between slightly superheated steam and saturated steam
The emergence of the composite-chamber micro-superheated steam generator breaks the limitation of " one device can only produce a single type of steam" and provides a new solution for the steam energy supply industry. For enterprises, this is a practical option for reducing fuel costs , minimizing equipment wear and tear, and improving production efficiency. As the technology continues to mature and its application scenarios deepen, we believe it will play a more precise and efficient role in the steam energy supply industry, helping enterprises achieve more optimal energy allocation based on their actual needs.
What is the role of steam generators in slaughterhouse processing?
From dehairing, disinfection to heating treatment, steam generators, with their flexible, controllable, clean and efficient features, have become an important support for slaughterhouses to achieve standardized and large-scale production. They not only ensure the safety and quality of meat products, but also promote the green upgrade of the slaughtering industry.
What are the advantages of water-cooled fully premixed burners
It also demonstrates exceptional environmental performance, with nitrogen oxide (NOx) emissions ≤21mg/ N m³ and carbon monoxide (CO) emissions near zero, far exceeding industry standards. Using it not only allows businesses to easily meet stringent environmental requirements but also contributes to promoting green, low-carbon development within the industry, achieving a win-win situation for both economic and environmental benefits.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
TEL：+8613375518500
E-mail：Amos@pldboiler.com
WhatsApp:+8613375518500
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