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Is it better for the exhaust gas temperature of the composite chamber micro-superheated steam generator to be as low as possible?
Generally speaking, the lower the exhaust temperature, the smaller the exhaust loss, and the thermal efficiency of the steam generator will increase accordingly. Generally speaking, the thermal efficiency can be increased by about 1% for every 10°C reduction in exhaust temperature. This is because the lower exhaust temperature reduces the heat loss carried away by the flue gas, allowing more heat to be transferred to water, thereby generating more steam, reducing the waste of heat discharged into the environment with the flue gas, improving energy utilization, reducing fuel consumption, and saving operating costs for the enterprise.
However, too low exhaust temperature will bring some problems. When the exhaust temperature is too low and reaches the flue gas dew point temperature, acidic substances such as sulfur dioxide in the flue gas will condense inside the equipment to form acidic liquid, causing serious corrosion to metal parts such as the steam generator exhaust pipe and heat exchanger, shortening the service life of the equipment and increasing maintenance costs and downtime risks.
The composite chamber micro-superheated steam generator has set a new industry benchmark in the field of energy and environmental protection with its hard-core technical indicator of exhaust temperature stable below 50°C. With its efficient heat recovery system, it can improve thermal efficiency to a level that is difficult to achieve with traditional steam equipment. According to actual tests, it can help companies cut costs by 10%-40% and significantly reduce energy consumption. It can effectively reduce the thermal pollution caused by high-temperature exhaust to the surrounding environment, and significantly reduce the risk of acidic gas condensation corrosion, ensuring the long-term stable operation of the exhaust system, greatly extending the service life of the equipment, and reducing maintenance costs.
In addition, the composite chamber micro-superheated steam generator fully complies with the national "dual carbon" strategy's promotion policy for high-efficiency and low-emission equipment. It can effectively improve the company's energy management level, help companies reduce operating costs, achieve green and low-carbon transformation goals, and inject strong impetus into sustainable development.
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What are the models of steam generators?
Selecting the appropriate steam generator model requires comprehensive consideration of multiple factors, including the pressure requirements of the application scenario, fuel supply conditions, and steam output capacity. Whether meeting the high-specification demands of large-scale industrial production or providing convenient operation for smaller facilities, suitable models can be found to deliver stable and efficient steam support for production operations across various industries.
What food industries can steam generators be used in?
The composite chamber micro-superheated steam generator plays a vital role in food industry processes such as steaming, sterilization, drying, baking, and puffing. With its high efficiency, energy savings, and precise temperature control, it helps food enterprises enhance product quality and production efficiency.
What are the typical applications for steam generators?
Feed Processing: Steam is used for conditioning prior to feed pelleting to soften raw materials and eliminate pathogens such as Salmonella, while facilitating pellet formation. Steam-conditioned feed pellets achieve optimal hardness, resist disintegration, and enhance livestock digestion and absorption rates. In large-scale feed mill production lines, steam generators typically operate in tandem with pelletizers and coolers.
What is the function of a steam generator during wheat drying?
Finally, enhanced adaptability boosts flexibility. The steam generator can flexibly adjust steam output based on wheat moisture content and batch size, accommodating various models of continuous or batch dryers. This meets the diverse needs of both large-scale farming operations and smallholder farmers' decentralized drying requirements, providing stable pre-treatment assurance for grain storage and processing.
The Role of Steam Generators in Preserved Fruit Production
It can be said that steam generators, by providing clean, stable, and controllable thermal energy throughout the entire production process of candied fruits, serve as the core equipment that ensures consistent product quality and enhances production efficiency.
Principle of Composite Chamber Slightly Superheated Steam Generator
This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
TEL：+8613375518500
E-mail：Amos@pldboiler.com
WhatsApp:+8613375518500
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