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Principle of Composite Chamber Slightly Superheated Steam Generator
The composite chamber micro-superheated steam generator employs water-cooled fully premixed flat-surface combustion technology to achieve highly efficient, low-consumption steam production. Its core operational mechanism involves the coordinated functioning of three major systems: combustion, water flow, and flue gas.
Within the combustion system, fuel gas and air pressurized by the blower are thoroughly mixed in the air mixer. After being streamlined by the air distribution plate, the mixture ignites on the surface of the 316L stainless steel flat burner. The water-cooled fully premixed structure effectively prevents flame detachment and flashback by increasing the resistance of the combustion tray. The flat combustion tray is precisely matched with the coil heat exchanger, boosting heat exchange efficiency to 101.21%.
The water flow system operates simultaneously in both atmospheric and pressurized modes. In the atmospheric section, RO water from the cold water tank is preheated by a circulation pump in the condenser before being fed into the water-cooled burner for further heating, ultimately converging into the deaerated water tank. In the pressurized section, hot water from the deaerated water tank is pressurized by the pump set and enters the evaporator body, sequentially flowing through components such as the economizer and coils to be progressively heated into steam.
The flue gas flow follows a highly efficient heat exchange path: high-temperature flue gas generated by the combustion of mixed gases sequentially passes through the furnace, coils, economizer, and condenser to release heat. After cooling, it is discharged through the chimney, with the exhaust temperature consistently maintained below 50°C.
This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.
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What are the typical applications for steam generators?
Feed Processing: Steam is used for conditioning prior to feed pelleting to soften raw materials and eliminate pathogens such as Salmonella, while facilitating pellet formation. Steam-conditioned feed pellets achieve optimal hardness, resist disintegration, and enhance livestock digestion and absorption rates. In large-scale feed mill production lines, steam generators typically operate in tandem with pelletizers and coolers.
What is the function of a steam generator during wheat drying?
Finally, enhanced adaptability boosts flexibility. The steam generator can flexibly adjust steam output based on wheat moisture content and batch size, accommodating various models of continuous or batch dryers. This meets the diverse needs of both large-scale farming operations and smallholder farmers' decentralized drying requirements, providing stable pre-treatment assurance for grain storage and processing.
The Role of Steam Generators in Preserved Fruit Production
It can be said that steam generators, by providing clean, stable, and controllable thermal energy throughout the entire production process of candied fruits, serve as the core equipment that ensures consistent product quality and enhances production efficiency.
Principle of Composite Chamber Slightly Superheated Steam Generator
This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.
What is the gas consumption of the composite cabin micro-superheated steam generator?
In the wave of industrial energy efficiency upgrade and green transformation, the composite chamber micro-superheated steam generator has become a key link between industrial production and dual carbon goals with its low gas consumption of 75m³/h, thermal efficiency of 101.21% and near-zero CO emissions. Behind this data is the extreme utilization of energy by the equipment, and it is also a firm practice of the industrial field towards the development path of "low consumption, high efficiency, green and sustainable", providing a replicable technical template for energy-saving innovation in more industries.
Why can steam generators be used in papermaking?
Therefore, steam generators have been widely used in the papermaking industry with their significant advantages in steam characteristics such as high efficiency, stability, energy saving, and environmental protection, which has effectively promoted the quality improvement, efficiency enhancement, and green development of papermaking production.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
TEL：+8613375518500
E-mail：Amos@pldboiler.com
WhatsApp:+8613375518500
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