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Why can steam generators be used in papermaking?


The paper making process, from pulping to finished product output, cannot be separated from thermal energy support in each link, and steam generators, as high-quality steam thermal energy supply equipment, play a key role in it. Steam generators have become an ideal choice for multiple process steps in the paper making industry due to their excellent steam characteristics.In the pulping process, high-temperature steam is needed to soften the raw materials and decompose the fibers. The steam generator can quickly produce high-temperature steam and accurately maintain the temperature at 160-180°C, which is the appropriate temperature range for chemical pulp cooking. It can accelerate the softening and decomposition of lignin, efficiently separate the fibers, and greatly shorten the cooking time. However, traditional boilers heat up slowly, and it often takes about 30 minutes to achieve stable steam output. Not only is it difficult to meet the needs of efficient paper making production, it will also cause unavoidable waste of resources.Entering the paper making forming stage, the quality of paper requires extremely high stability of steam. The steam generator can provide steam with stable pressure and realize stepless frequency conversion regulation to ensure uniform steam heating during paper machine operation, optimize fiber bonding, and effectively avoid problems such as uneven thickness and strength of paper. In contrast, the steam pressure of traditional boilers fluctuates greatly, which can easily affect the quality of paper forming.The drying process is a major energy consumer in paper making, and the composite chamber micro-superheated steam generator demonstrates its outstanding energy-saving advantages. It uses a water-cooled fully premixed burner, with a thermal efficiency of more than 101.21%, a maximum temperature of 230°C, and a micro-superheated steam dryness of 100%. During drying, the composite cabin micro-superheated steam generator can meet the needs well, gradually reduce the moisture content of the paper, and prevent the paper from being overheated and brittle locally. Traditional boilers use a three-stage fire mode, with low thermal efficiency and widespread overcapacity.

From an environmental protection perspective, steam generators mostly use clean energy, such as gas. The nitrogen oxide emissions of the composite cabin micro-superheated steam generator are 21mg/m³, and the CO emissions are close to 0, so you can use it with confidence even if you are on the front line.

 

Therefore, steam generators have been widely used in the papermaking industry with their significant advantages in steam characteristics such as high efficiency, stability, energy saving, and environmental protection, which has effectively promoted the quality improvement, efficiency enhancement, and green development of papermaking production.

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What are the typical applications for steam generators?

Feed Processing: Steam is used for conditioning prior to feed pelleting to soften raw materials and eliminate pathogens such as Salmonella, while facilitating pellet formation. Steam-conditioned feed pellets achieve optimal hardness, resist disintegration, and enhance livestock digestion and absorption rates. In large-scale feed mill production lines, steam generators typically operate in tandem with pelletizers and coolers.


What is the function of a steam generator during wheat drying?

Finally, enhanced adaptability boosts flexibility. The steam generator can flexibly adjust steam output based on wheat moisture content and batch size, accommodating various models of continuous or batch dryers. This meets the diverse needs of both large-scale farming operations and smallholder farmers' decentralized drying requirements, providing stable pre-treatment assurance for grain storage and processing.


The Role of Steam Generators in Preserved Fruit Production

It can be said that steam generators, by providing clean, stable, and controllable thermal energy throughout the entire production process of candied fruits, serve as the core equipment that ensures consistent product quality and enhances production efficiency.


Principle of Composite Chamber Slightly Superheated Steam Generator

This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.


What is the gas consumption of the composite cabin micro-superheated steam generator?

In the wave of industrial energy efficiency upgrade and green transformation, the composite chamber micro-superheated steam generator has become a key link between industrial production and dual carbon goals with its low gas consumption of 75m³/h, thermal efficiency of 101.21% and near-zero CO emissions. Behind this data is the extreme utilization of energy by the equipment, and it is also a firm practice of the industrial field towards the development path of "low consumption, high efficiency, green and sustainable", providing a replicable technical template for energy-saving innovation in more industries.


Why can steam generators be used in papermaking?

Therefore, steam generators have been widely used in the papermaking industry with their significant advantages in steam characteristics such as high efficiency, stability, energy saving, and environmental protection, which has effectively promoted the quality improvement, efficiency enhancement, and green development of papermaking production.