
What is the role of the steam generator in the electroplating process?
The electroplating process includes degreasing, pickling, electroplating, water washing and other links. Each link has strict requirements on process conditions such as temperature and humidity. The steam generator has become a powerful assistant in electroplating production due to its own characteristics.The steam generator has the characteristics of efficient and rapid steam production. It can produce steam within 28 seconds and reach the rated pressure in 5 minutes, providing a stable heat source for heating the electroplating tank liquid. During the electroplating process, the plating solution needs to maintain a specific temperature to ensure the activity and deposition rate of the metal ions. The steam generator can quickly heat the plating solution to an appropriate temperature to ensure the stability of the electroplating quality. For example, in the chrome plating process, maintaining the plating solution temperature at 65-75°C can make the chrome layer more uniform and dense.
Its precise temperature control feature is also crucial. Different electroplating processes have different temperature requirements. The steam generator can realize the full automation control of the three supply systems (water supply, gas supply, and power supply) through the "PLD-iPower2.0" intelligent control system and full frequency conversion PID intelligent operation, and control the plating solution temperature within a very small error range. This precise temperature control helps to improve the bonding strength and surface quality of the electroplating layer and reduce the scrap rate.
In addition, the steam generator also has the advantages of environmental protection and energy saving. Compared with traditional heating methods, it can effectively reduce energy consumption and pollutant emissions. Nitrogen oxide emissions are ≤21mg/m³, and CO emissions are close to 0. Its efficient energy utilization reduces the production cost of electroplating companies and is also in line with the current concept of green production.
Therefore, in the complex process of electroplating, the steam generator has become the core equipment to ensure the quality and production efficiency of electroplating with its excellent performance of efficient steam production, precise temperature control, environmental protection and energy saving. From quickly and stably supplying heat to the plating solution, to accurately controlling the temperature with the intelligent system, to helping enterprises reduce costs and increase efficiency with the advantages of green energy saving, it is promoting the electroplating industry to move towards refinement, intelligence and greenness in all directions. In the future, with the continuous innovation of technology, steam generators will surely play a more important role in the field of electroplating, and continue to inject strong impetus into the high-quality development of the industry.
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What are the models of steam generators?
Selecting the appropriate steam generator model requires comprehensive consideration of multiple factors, including the pressure requirements of the application scenario, fuel supply conditions, and steam output capacity. Whether meeting the high-specification demands of large-scale industrial production or providing convenient operation for smaller facilities, suitable models can be found to deliver stable and efficient steam support for production operations across various industries.
What food industries can steam generators be used in?
The composite chamber micro-superheated steam generator plays a vital role in food industry processes such as steaming, sterilization, drying, baking, and puffing. With its high efficiency, energy savings, and precise temperature control, it helps food enterprises enhance product quality and production efficiency.
What are the typical applications for steam generators?
Feed Processing: Steam is used for conditioning prior to feed pelleting to soften raw materials and eliminate pathogens such as Salmonella, while facilitating pellet formation. Steam-conditioned feed pellets achieve optimal hardness, resist disintegration, and enhance livestock digestion and absorption rates. In large-scale feed mill production lines, steam generators typically operate in tandem with pelletizers and coolers.
What is the function of a steam generator during wheat drying?
Finally, enhanced adaptability boosts flexibility. The steam generator can flexibly adjust steam output based on wheat moisture content and batch size, accommodating various models of continuous or batch dryers. This meets the diverse needs of both large-scale farming operations and smallholder farmers' decentralized drying requirements, providing stable pre-treatment assurance for grain storage and processing.
The Role of Steam Generators in Preserved Fruit Production
It can be said that steam generators, by providing clean, stable, and controllable thermal energy throughout the entire production process of candied fruits, serve as the core equipment that ensures consistent product quality and enhances production efficiency.
Principle of Composite Chamber Slightly Superheated Steam Generator
This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.