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Why is the composite chamber micro-superheated steam generator energy-saving?
The reason why the composite chamber micro-superheated steam generator is energy-saving is that it has upgraded the "PLD-iPower2.0" energy-saving control system, and the full-frequency PID intelligent operation can realize the full automation control of the three supply systems (water supply, gas supply, and power supply), and realize the full-frequency PID servo frequency conversion full-automatic control, precise adjustment, and ensure that each system is efficient, stable and coordinated. Equipped with an advanced PLC control system, the equipment operating power can be adjusted steplessly within the range of 25%-100%, the gas consumption per steam ton is 75m³/h, and the gas consumption of 100℃ high-temperature return water ton steam is as low as 70m³/h.
At the same time, it adopts a water-cooled fully premixed burner, a unique wind chamber and premixed structure, the air-fuel ratio is more evenly mixed, the pressure is uniform, the flame on the combustion surface is smoother, and the burnout rate is as high as 100%, which greatly improves the thermal efficiency of the boiler and reduces the fuel cost of the enterprise. It has stable and reliable operation, a wide range of combustion adjustment, and can adapt to different load requirements of different working conditions. It can still operate stably under 25% low load conditions.
In general, the composite chamber micro-superheated steam generator realizes fully automated and precise control of the three supply systems (water supply, gas supply, and electricity supply) through the "PLD-iPower2.0" energy-saving control system, and combines the PLC control system to achieve stepless power regulation, greatly reducing gas consumption. The water-cooled full premixed burner makes the air-fuel ratio more evenly mixed, the burnout rate reaches 100%, and the thermal efficiency is significantly improved. It operates stably under different load conditions, can accurately adapt to production needs, and deeply save energy from both control logic and combustion technology. While reducing energy costs for enterprises, it also provides efficient and reliable technical support for the field of industrial energy conservation.
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What are the models of steam generators?
Selecting the appropriate steam generator model requires comprehensive consideration of multiple factors, including the pressure requirements of the application scenario, fuel supply conditions, and steam output capacity. Whether meeting the high-specification demands of large-scale industrial production or providing convenient operation for smaller facilities, suitable models can be found to deliver stable and efficient steam support for production operations across various industries.
What food industries can steam generators be used in?
The composite chamber micro-superheated steam generator plays a vital role in food industry processes such as steaming, sterilization, drying, baking, and puffing. With its high efficiency, energy savings, and precise temperature control, it helps food enterprises enhance product quality and production efficiency.
What are the typical applications for steam generators?
Feed Processing: Steam is used for conditioning prior to feed pelleting to soften raw materials and eliminate pathogens such as Salmonella, while facilitating pellet formation. Steam-conditioned feed pellets achieve optimal hardness, resist disintegration, and enhance livestock digestion and absorption rates. In large-scale feed mill production lines, steam generators typically operate in tandem with pelletizers and coolers.
What is the function of a steam generator during wheat drying?
Finally, enhanced adaptability boosts flexibility. The steam generator can flexibly adjust steam output based on wheat moisture content and batch size, accommodating various models of continuous or batch dryers. This meets the diverse needs of both large-scale farming operations and smallholder farmers' decentralized drying requirements, providing stable pre-treatment assurance for grain storage and processing.
The Role of Steam Generators in Preserved Fruit Production
It can be said that steam generators, by providing clean, stable, and controllable thermal energy throughout the entire production process of candied fruits, serve as the core equipment that ensures consistent product quality and enhances production efficiency.
Principle of Composite Chamber Slightly Superheated Steam Generator
This equipment offers significant advantages: no inspection required, no permits needed, and no manual operation. It consumes ≤75m³ of gas per ton of steam produced per hour, with 100% steam dryness, a boiler thermal efficiency of up to 101.21%, and a maximum superheated steam temperature of 230°C. Nitrogen oxide emissions are ≤20mg/m³, while carbon monoxide emissions approach zero. It excels in energy efficiency, environmental protection, safety, and convenience, making it suitable for diverse industrial applications.
Palerton Boiler
Shandong Palerton Boiler Manufacturing Co., Ltd.
Company address：
No. 6596, Dongfanghong Road, Yuanqiao Town, Dezhou Economic Development Zone, Shandong Province
TEL：+8613375518500
E-mail：Amos@pldboiler.com
WhatsApp:+8613375518500
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